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ISO 15 boundary dimensions: why bearing sizes interchange

ISO 15 is the reason a 6203 from one plant fits the same shaft and housing as a 6203 from another. This note explains boundary dimensions, the dimension series system, what interchange covers and what it does not, and how to use the idea when sourcing. Reference sizes are in the size chart.

ISO 15 boundary dimensions: why bearing sizes interchange - Precision and standards

What boundary dimensions are

A radial bearing has three dimensions that decide whether it fits a machine: the bore diameter (d), the outside diameter (D) and the width (B). These are called the boundary dimensions because they define the space the bearing occupies. A small chamfer on each corner is also standardised, since it sets how close the shaft shoulder can sit. ISO 15 is the international standard that fixes these dimensions for metric radial bearings. Chinese GB/T standards follow the same system, so a bearing built to GB/T in Wenzhou or Wafangdian matches the same envelope as one built to ISO elsewhere.

The standard does not describe the inside of the bearing. It does not cover ball size, cage, clearance, material or load rating. It defines the outline only, and that is why it is so useful: it lets the machine designer, the housing maker and the bearing buyer work from a common set of numbers.

How the dimension series works

ISO 15 organises sizes by series. For a given bore, the standard offers several combinations of outside diameter and width, so you can choose a light, medium or heavy bearing for the same shaft. Two codes describe the series.

  • Diameter series sets how large the outside diameter is relative to the bore. Series codes include 8, 9, 0, 1, 2, 3 and 4, from extra-light to heavy.
  • Width series sets how wide the bearing is. Codes such as 0, 1 and 2 are common; width series 0 is often omitted from the designation.

Together, these appear as the middle digits of the designation. In 6203, the 6 marks a deep groove ball bearing, the 2 is the diameter series, the 0 is the width series that is usually left unwritten, and 03 is the bore code. Bore codes from 04 upward follow the rule of multiplying by five, giving 20 mm for 04, 25 mm for 05 and so on; the codes 00 to 03 map to 10, 12, 15 and 17 mm. The full logic is in the designation guide and bore code calculation.

DesignationBore d (mm)Outside D (mm)Width B (mm)Series
6003173510Extra light (10)
6203174012Light (02)
6303174714Medium (03)

These are nominal ISO values; confirm against the drawing and supplier datasheet. The same 17 mm shaft can carry any of the three, with the heavier series offering larger rolling elements and higher load capacity in a bigger envelope.

Why interchange works, and what it covers

Because ISO 15 fixes the envelope, a bearing marked 6203 from any compliant plant should drop into a housing designed for a 6203. That is dimensional interchange. It is what lets distributors stock one designation from several sources, and what lets an OEM approve a second supplier without redesigning the machine.

The tolerance of each dimension is governed by a separate standard, ISO 492 for the precision class. Two bearings of the same designation in the same class will have the same nominal envelope and the same permitted deviation, so they fit the same seat in the same way. The bearing's inner details and class are other matters, as the next section explains.

Where interchange stops

Dimensional interchange is not performance interchange. Two bearings with the same designation can differ in several ways that matter in service.

ItemWhy it can differHow to control it
Internal clearanceSuffix or default group differsState C2, CN, C3 explicitly
Precision classP0 by default, higher on requestState P6, P5 or P4
Noise and vibrationSteel, grinding, balls, cageAgree a vibration grade and a reference sample
Load rating and lifeInternal geometry and steel qualityRequest datasheet C and C0 values
Seal and greaseDifferent material and fillState seal type, grease and fill
CageSteel, brass or nylonState the cage on the order

For this reason the desk does not describe any item as interchangeable with a specific brand's part, and does not promise it. We confirm the envelope and the options in writing, and the buyer checks function with samples.

Chamfers and shoulders: the small dimension that causes trouble

The corner chamfer is easy to overlook. ISO 15 sets a minimum chamfer for each size, usually given as r(min). The shaft or housing shoulder must be designed so that its fillet radius is smaller than this minimum, otherwise the ring cannot seat squarely against the shoulder and the bearing sits tilted. A tilted ring brings misalignment, uneven load and noise, and the problem is blamed on the bearing. The shoulder height also matters: it must be high enough to support the ring face, but low enough to leave room for a puller to grip the ring when the bearing is removed.

When you check incoming goods, measure the bore, outside diameter and width on a sample with calibrated gauges, and look at the chamfers by eye. Dimensions outside the permitted deviation for the stated class are a reason to reject the lot. This inspection step is part of the pre-shipment plan described on the quality control page.

Exceptions to the metric ISO 15 system

Not every bearing follows ISO 15. Inch-series tapered roller bearings, for example, use their own dimensional system, covered in inch vs metric bearings. Metric tapered roller bearings follow a separate standard, ISO 355. Some miniature, thin-section, needle and housed-unit products have dimension systems of their own. Always read the standard named on the datasheet instead of assuming ISO 15.

Using this when you source

For buyers, ISO 15 is a practical tool. It lets you consolidate stock around a small set of designations and ask several partner plants to quote against the same envelope. Compare quotes only when all the other options are equal, and send a clear specification: designation, class, clearance, seal, cage, grease and marking. The quote form collects the fields the desk needs to shortlist partner plants and the size chart gives nominal reference sizes for common series.

Questions buyers ask

What does ISO 15 cover?

It fixes the boundary dimensions of metric radial bearings: bore, outside diameter and width, through diameter and width series, plus chamfer limits. It does not cover internal design, material or load ratings.

Does the same designation always mean the same bearing?

The same designation means the same envelope. Clearance, precision class, cage, seal, grease, steel quality and noise can still differ, so state them in the order and verify with samples.

Do inch bearings follow ISO 15?

No. Inch-series bearings, notably tapered roller bearings, use their own dimension system. Metric tapered roller bearings follow ISO 355. Check the standard named on the datasheet.

How do I know the nominal size of a designation?

Use the designation guide and the size chart for nominal values, and confirm against the supplier drawing. Sizes in this article are nominal ISO values for reference.

Send the designations or d x D x B sizes you need, the quantity per item and your market. The desk replies in writing with matched options, inspection points and the reference MOQ.

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